Intelligent Storage Model

Intelligent Storage for SMT Solutions

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» ISM3600-FA

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ISM3600-FA

The Essegi Automation/JUKI FA system represents a second-generation automated material handling system, an evolution of Essegi’s industry-leading design. Its core is the enhanced ISM3600 storage tower, which incorporates an automatic door and material conveyor.

The ISM3600 FA system seamlessly integrates with existing Essegi/JUKI storage towers. By using the same server, software, and interfaces as the existing towers, the FAMR system ensures a smooth transition for users.

Its robust ERP/MES interconnection capabilities prioritize efficiency by reducing duplicate data entry, minimizing errors, and optimizing material handling processes.

 

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Temp. Range

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Room Temperature -300°C

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Max. Width of PCB

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400mm Option:460mm

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Component Height

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TTop 30mm Bottom25mm

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Conveyor Height

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900±20 mm

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Conveyor Speed Range

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300-2000mm/min

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No.of heating zones

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Top 8/ Bottom 8

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No.of cooling zones

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Top 3/ Bottom3

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Conveyor System

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Rail+Mesh

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Chain Structure

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Dual-link avoid block

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Width Adjustment

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Electric adjustable

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[/et_pb_tab][et_pb_tab title=”Specifications” _builder_version=”4.24.2″ _module_preset=”default” background_enable_image=”off” background_size=”contain” custom_padding=”||||false|false” global_colors_info=”{}”]

  • Compatible with autonomous mobile robots (AMR).
  • Inventory control with minimum and maximum level management.
  • Hands-free automatic lift gate.
  • Automatic recognition and management of all case formats.
  • ESD certification and controlled humidity environment.
  • High-resolution camera for label reading.
Technical Data ISM3600 FA
Dimensions

Width = 2,520 m / 8,27 ft

Depth = 1,450 m / 4,76 ft
Min Height (for transport) 2,35 m / 7,7 ft
Operative Height 2,40 m, adjustable up untill 2,60 m (7,9 / 8,5 ft)
Weight 1000 kg (empty) – 1500 kg (full cases)
Power consumption

Average 0,2 KWh – max. 0,4 KWh

Average 0,4 KWh – max. 2 KWh
Operating system

Microsoft Win 7 / Win 8 / Win 10

Microsoft Win Server 2008 / 2012
Humidity control Powerful forced air dehumidiers
Monitor Touch Screen

[/et_pb_tab][et_pb_tab title=”Additional Information” _builder_version=”4.24.2″ _module_preset=”default” background_enable_image=”off” background_size=”contain” custom_padding=”||||false|false” global_colors_info=”{}”]

Versions
 ISM3600 FA

ISM 3600 – 7”

 3624 reels* 7” 8 mm
ISM 3600 – 7” + 15” 1912 reels 7” 8mm + 445 reels 15” 8mm
ISM 3600 – 15” 899 reels 15” 8mm

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ISP2000

The intelligent solder paste storage machine automates material input and output. It monitors each bottle’s status (storage time, shelf life, brand, type). Through scheduling, it retrieves material from cold storage, heats and mixes it, and displays the status on the interface. It also alerts operators when material is near expiration or expired date.

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||

Temp. Range

||

Room Temperature -300°C

||

||

||

Max. Width of PCB

||

400mm Option:460mm

||

||

||

Component Height

||

TTop 30mm Bottom25mm

||

||

||

Conveyor Height

||

900±20 mm

||

||

||

Conveyor Speed Range

||

300-2000mm/min

||

||

||

No.of heating zones

||

Top 8/ Bottom 8

||

||

||

No.of cooling zones

||

Top 3/ Bottom3

||

||

||

Conveyor System

||

Rail+Mesh

||

||

||

Chain Structure

||

Dual-link avoid block

||

||

||

Width Adjustment

||

Electric adjustable

||

||

||

” locked=”off” global_colors_info=”{}”][et_pb_tab title=”Video” _builder_version=”4.24.2″ _module_preset=”default” global_colors_info=”{}”]

[/et_pb_tab][et_pb_tab title=”Specifications” _builder_version=”4.24.2″ _module_preset=”default” background_enable_image=”off” background_size=”contain” custom_padding=”||||false|false” global_colors_info=”{}”]

  • The machine can comply with the storage of common brand welding paste ( 500 g / bottle ).
  • The machine has automatic heating module, automatic mixing module, automatic storage module, automatic input and output storage module, barcode identification module.
  • The machine can automatically control the temperature in the range of 0 to 10 degrees, the temperature can be configured and the precision can reach ± 1 degree.
Technical Parameter Standard
Model No. ISP2000
Dimension 940L * 1750W * 1920H
Power specifications. 220V / 50HZ
Net weight 1400KG
Applicable paste welding specifications Diameter less than or equal to 62 mm, height less than 80 mm, 500G / bottle
Defeat The input storage time is less than 15 s and the output storage time is less than 10 s
Storage capacity 324 bottles
Warm-up capacity 66 bottles
Materials input Entry cache 11 bottles
Materials output Entry and exit separately.
Automatic mix 1000R / MIN revolution Rotation greater than 200R / MIN

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IMS

Transform your material handling process with IMS Intelligent Storage. Designed to elevate productivity, it automates incoming goods management, minimizes human errors, and ensures seamless integration with your existing systems. By simplifying workflows and enhancing accuracy, this solution enables faster operations and improved inventory control, allowing your team to focus on what truly matters: delivering excellence.

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Temp. Range

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Room Temperature -300°C

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Max. Width of PCB

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400mm Option:460mm

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Component Height

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TTop 30mm Bottom25mm

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Conveyor Height

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900±20 mm

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Conveyor Speed Range

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300-2000mm/min

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No.of heating zones

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Top 8/ Bottom 8

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No.of cooling zones

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Top 3/ Bottom3

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Conveyor System

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Rail+Mesh

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Chain Structure

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Dual-link avoid block

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Width Adjustment

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Electric adjustable

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  • Feature 1: Speeds up material registration and reduces operator errors

Barcodes on incoming material are scanned and all important data such as part number, quantity, lot code, etc. is locatedand transferred to the item s record in the database. Rules to handle non-standard barcodes are easy to create as needed.Operator errors are eliminated because all barcodes are identified and scanned in a single image, resulting in faster, moreaccurate labeling of reels. Optionally, a connection to ERP can compare the items received to packing lists or POs to furtherenhance the benefits by combining receiving and labeling into one step

  

 

  • Feature 2: Connection to ERP/MES to share new reel data

The connection with other systems (ERP, MES, Pick and Place, etc) is possible thanks to the API interface that allows anysoftware to communicate and receive information from the Incoming Material Station Automatic file sharing with othersoftware is also possible.

 

  • Feature 3: Automated receiving and barcode labeling

The camera and software are able to recognize, parse and store any 1D/2D code on the top of the reels. The software isset with standard rules* used by most components suppliers to label their products (Available Field: Part number, Unique ID,Case format, Quantity, Bin, Date code, MSL, Manufacture PN, Lot number, Expiring date, Supplier, Order ref., Notes field,custom field).
Any out-of-standard label can be easily read by setting customized rules as long as the codes contain a recognizable indicator(for example: Q2000, “Q” standing for quantity).

 

  • Feature 4: High res camera finds relevant barcodes on a wide variety of reels

 

 

Technical Parameter IMS
ESD Table ✅
Touch screen, keyboard, mouse
20 MP high resolution camera
Label printer
1D/2D barcode scanner
PC i7, 8GB RAM 256 GB
Dimensions Width = 1,6 m / 5.25 ft
Depth = 0,8 m / 2.62 ft
Operating Height 1,1 m (3.28 ft)
Weight 101 Kg – 222.67 Kg (Full cases)
Power consumption 100-240V – Imax: 5A – Frequency 50-60 Hz
Operating system Microsoft Win 10
Software Console ✅
Halcon 1D-2D library
Auto-Incoming software
Picture traceability option
Part number control Option
Delivery note matching Option

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  • Internal PNs/Qualified Parts Checking Module

With this option it is possible to load the list of approved part numbersso that if the software detects a part number that is not in the list, thesystem can warn the operator and prevent the initialization of thematerial until the new part number has been approved.

 

  • Feature 2: Connection to ERP/MES to share new reel data

With this option it is possible to check-out automatically all the materiallisted in the delivery note or picking list, to make sure all material statedhas arrived, and to recognize any exceeding material.This option includes the installation of a second monitor were the deliverynote information are shown and the checking process is confirmed.

 

  • Packing list/Delivery Note Checking Module

The camera and software are able to recognize, parse and store any 1D/2D code on the top of the reels. The software isset with standard rules* used by most components suppliers to label their products (Available Field: Part number, Unique ID,Case format, Quantity, Bin, Date code, MSL, Manufacture PN, Lot number, Expiring date, Supplier, Order ref., Notes field,custom field).
Any out-of-standard label can be easily read by setting customized rules as long as the codes contain a recognizable indicator(for example: Q2000, “Q” standing for quantity).

 

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For more detailed information about the equipment and brand download the brochure.

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